80%
Improvement in data scalability and accuracy.
Semiconductor Manufacturer Boosts Data Accuracy 80% with Automation
Modernized fulfillment operations through automation and connected inventory
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40%
Reduction in processing time facilitating quicker insights.
45%
Reduction in infrastructure costs.
Client Overview
A global semiconductors manufacturer faced growing inefficiencies in its order fulfillment operations.
The existing system relied heavily on manual processes, spreadsheets, and fragmented tools, slowing down order routing, limiting visibility into inventory levels, and increasing risk across distributed partner networks.
Challenges
Fulfilling thousands of global orders daily exposed critical gaps in routing logic, inventory coordination, system integration, and secure software delivery.
Manual Order Checks
Legacy workflows relied on spreadsheets and human validation, which increased the risk of fulfillment errors and delays in high-volume order pipelines.
Limited Inventory Visibility
The client lacked real-time visibility into inventory across 200+ fulfillment partners, complicating planning and slowing proactive stock replenishment.
Scalability Constraints in Integration
Integrating ERP and partner systems required custom handling, which limited scalability and made maintaining cross-system data consistency difficult.
Solution
We modernized the fulfillment lifecycle with automated routing, real-time inventory sync, secure pipelines, and scalable integrations to support thousands of global orders daily.
Automated Routing
Replaced manual eligibility checks with a rules-driven order routing system to validate requests and assign fulfillment paths quickly across global partners and internal inventory.
Inventory Intelligence
Developed a system to track inventory across 200+ fulfillment partners, allowing predictive refills, reducing out-of-stock risk, and improving coordination between systems.
Integration Architecture
Implemented a modular integration layer to standardize how the platform connects with ERP and third-party systems, improving sync, reliability, and long-term scalability.
DevSecOps Pipeline
Built secure pipelines with automated testing, code analysis, access controls, and environment validation to ensure stable delivery across remote teams and reduce deployment risk.
Business Impact
The modernized fulfillment system improved operational speed, reduced manual effort, and enabled scalable, secure delivery across global inventory networks.
Reduced Fulfillment Time
Automated routing replaced manual checks and reduced order lead time by 70%, helping fulfillment teams move faster across global partner networks.
Improved Inventory Visibility
Real-time tracking across 200+ partners enabled proactive stock refills, reducing disruption and improving order accuracy across global shipments.
Robust Security Practices
Vulnerability testing and controlled access improved delivery security and ensured smooth DevSecOps operations in a fully distributed team model.
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Hiren Dhaduk
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